Metal-Clad Switchgear

Federal Pacific, through its specialized Powercon division, engineers and manufactures metal-clad switchgear for high-reliability utility and critical infrastructure applications. These systems feature strictly compartmentalized sections for circuit breakers, busbars, and cable terminations, delivering advanced switching, protection, and control across medium-voltage systems from 5kV to 38kV.

Technical Overview

⸻ OVERVIEW ⸻

Powercon metal-clad switchgear is completely factory built, wired, and assembled to customer specifications. Every assembly features compartmentalization and utility-grade construction for high-fault current environments.

⸻ Applications ⸻

Typical Applications

Powercon engineers metal-clad switchgear for environments that require draw-out serviceability, strict compartmentalization, and the highest fault-current performance.

A row of industrial electrical control panels with various meters, switches, buttons, and digital displays in a brightly lit facility.
⸻ CONFIGURATIONS ⸻

Metal-Clad Switchgear

Powercon metal-clad switchgear is custom-engineered to project requirements rather than restricted to standard catalog selections. Solutions are configured based on required voltage ratings, continuous current capacity, and interrupting ratings.

 

Site-specific layouts accommodate non-standard footprints, specialized relaying schemes, and integration with existing legacy infrastructure.

⸻ RATINGS ⸻

Ratings at a Glance

Voltage Range

5kV–38kV

Interrupting Capacity

Up to 75kA

Continuous Current

Up to 5000A

Seismic Rating

Seismically tested per IEEE 693 (except 38kV)

Enclosure Options

NEMA 1 indoor | NEMA 3R outdoor | Walk-in

Compliance Standard

ANSI / IEEE C37.20.2

⸻ METAL-CLAD ⸻

Is Metal-Clad Right for Your Project?

Metal-clad and metal-enclosed switchgear each serve distinct roles in medium-voltage distribution. The right choice depends on the operational environment, fault current demands, and the level of serviceability required. Use the comparison below to determine which configuration best fits your project specifications.

Specification Factor

Powercon Metal-Clad Switchgear

Powercon Metal-Enclosed Switchgear

Applicable Standard

ANSI / IEEE C37.20.2

ANSI / IEEE C37.20.3 / C37.20.4

Voltage Range

5kV–38kV

5kV–38kV

Interrupting Capacity

Up to 75kA

Up to 100kA momentary

Continuous Current

Up to 5000A

Up to 4000A

Circuit Breaker Type

Draw-out vacuum circuit breaker

Torque-Lok fused or unfused switch

Compartmentalization

Fully segregated metal barriers

Enclosed construction

Transfer Capability

Protection & control schemes

Duplex, manual or auto transfer

Primary Environment

Utility substations, critical infra

Industrial, commercial distribution

Seismic Testing

IEEE 693 (except 38kV)

IEEE 693

Not sure which applies to your project?

⸻ RESOURCES ⸻

Documentation and Resources

Access technical specifications and installation manuals for Powercon metal-clad switchgear systems and components.

38,000 Volt Metal-Clad Switchgear

This bulletin describes Metal-Clad Switchgear system experience and knowledge required in the 38,000 VOLT METAL-CLAD SWITCHGEAR.

5kV and 15kV Metal-Clad Switchgear

5kV &15Kv METAL-CLAD SWITCHGEAR. This bulletin describes Metal-Clad Switchgear – one application, manufacture, delivery, and service of.

Download Complete Description

Metal-Clad Switchgear. This bulletin describes Metal-Clad Switchgear – system experience and knowledge required in the.

⸻ Additional RESOURCES ⸻
⸻ SUPPORT ⸻

Lifecycle Support

Federal Pacific supports this product family with technical resources and application support to ensure proper system integration and long-term reliability.

Custom Engineering

Site-specific configuration support for tailored layouts and integration with existing infrastructure.

⸻ Performance ⸻

Engineered for Performance

Powercon’s differentiation lies in its specialized manufacturing approach and utility-grade construction. Every switchgear assembly is engineered to the specific challenges of the application rather than pulled from a standard catalog.


This engineering-centric model enables Powercon to accommodate unusual physical footprints, integrate advanced relaying schemes, and meet stringent seismic requirements, providing greater flexibility in design and superior serviceability for complex applications.

⸻ CONNECT ⸻

Discuss Your Application Requirements

Contact our sales team to find the right solution for your application.